Abersham Technologies Pultrusion Manufacturing

Hydraulic Reciprocating Pultrusion Equipment, Computer Controlled

Model Summary: Hydraulic Reciprocating Production Lines

Model Number: HR-10T HR-15T HR-20T HR-25T
  Imperial Metric Imperial Metric Imperial Metric Imperial Metric
Maximum Pulling Force （FT-POUNDS / KGF） 22046 10000 33069 15000 44092 20000 55116 25000
Maximum Clamping Force （FT-POUNDS / KGF） 22046 10000 33069 15000 44092 20000 55116 25000
Pulling Speed Range （IN/MIN - M/MIN） 4-47 0.1-1.2 4-47 0.1-1.2 4-39 0.1-1.0 4-39 0.1-1.0
Maximum Clamping Size (IN / MM) 19.7 X 5.9 500 X 150 27.6 X 7.9 700 X 200 35.4 X 9.8 900 X 250 43.3 X 11.8 1100 X 300
Puller Pad Engagement Length (IN / MM) 13.8 350 15.8 400 17.7 450 19.7 500
Hydraulic System Power   3 X 2   4 X 2   5.5 X 2   11 X 2
Physical Dimensions (FEET / METERS) 26.2 X 3 X 2.6 8 X 0.9 X 0.8 26.2 X 3.6 X 2.6 8 X 1.1 X 0.8 29.5 X 4.3 X 2.6 9 X 1.3 X 0.8 32.8 X 4.9 X 3.3 10 X 1.5 X 1
Request info about Machine Models

Features

  • Maximum Pulling force (Pressure range from 0 - 1885 PSI, 0 to 13 MPa)
  • Maximum Clamping force (Pressure range from 0 - 1885 PSI, 0 to 13 MPa)
  • The Pulling cylinder stroke: ranging from 17.7-19.7 inches, 450~500 mm
  • The die is divided into 6 heating areas. Adjustable temperature, ranging from 0~392 - 10F (0~200 - 10C) and temperature can be automatically maintained at a constant level.
  • The traction operation can be controlled either manually or automatic.
  • Electric power for die heating: 18 to 24Kw
  • Die platform dimensions: 43.3" x 31.5" (1100 x 800 mm) (Can be customized)
  • Clamp pressures & maximum pulling pressures adjustable by operator.
  • Hydraulic Pump manufactured by "YUKEN", Japan.
  • "OMRON" PLC elements utilized in the control system.
  • Solenoid direction valves manufactured in Switzerland.
  • "SMC" seals used in cylinder sealing system.
  • Speed regulator valve manufactured in Switzerland.
  • Electrical heating module utilizes solid-state, contactless relay and the heating element is made of aluminum alloy.
  • Touch Screen LCD display control system utilizing "OMRON" products
  • Pultrusion timer included (intermittent pultrusion & automatic die purge).
  • Availability of PLC software & code with commands (English) to allow additional functions to be modified.
  • Hydraulic fluid tank sealed with a filtered breather.
  • All return fluid (especially case drain lines from the hydraulic pumps) filtered prior to return to the hydraulic fluid tank.
  • Temperature control module utilizes "OMRON" products.
  • Thermostatically controlled oil cooler with electric fan to maintain hydraulic fluid at the correct operating temperature.
  • Return line filter with replaceable cartridge in oil return line to the tank.
  • Variable rate pistons with pressure and flow compensation controlled by the puller circuit.
  • Separate pump for the clamping function (both pumps driven from the same electric motor)

Parameter display as follows via LCD touch screen

  • Hydraulic pressure.
  • Clamp force.
  • Pulling speed.
  • Heating temperatures.
  • Die temperatures
  • Pulling force
Have questions about features? Request more information

Flying Cutoff Saw

Type FCS-10T FCS-15T FCS-20 FCS-25T
  Imperial Metric Imperial Metric Imperial Metric Imperial Metric
Electric motor power (HP / Kw) 2.95 2.2 4 3 4 3 4 3
Return cylinder bore dia. (Inches / mm) 1.575 40 1.969 50 1.969 50 1.969 50
Clamping cylinder bore dia.： (Inches / mm) 1.260 32 1.969 50 1.969 50 1.969 50
Diameter of the saw： (Inches / mm) 15.75 400 19.69 500 23.62 600 27.56 700
Max Cutting range of the saw W x H（Inches / MM） 19.69 x 5.91 500X150 27.56 x 7.87 700X200 35.43 x 9.84 900X250 43.31 x 9.84 1100X250

The line of rotary speed with saw is 8200 - 9840 ft/min (2500~3000 m/m)

Profile cut length range: from 19.69" to 393.7" +.020" - .100" (0.5 to 10 meters+0.5~+2.5mm)

Profile cut length is fully adjustable

Get more information on the Flying Cut Off Saw

Pultrusion Technology

When you purchase at least one complete pultrusion line from us, we provide complete technology training for your startup at no additional charge and with no long term licensing agreement or royalty fees.

Technology and training as follows

  • Recommended plant layout.
  • Equipment operation.
  • Pultrusion operations manual.
  • Raw material recommendations and suppliers.
  • Resin system tailored to the product to be produced.
  • Reinforcement design
  • Startup training in your facility after equipment is fully installed and operational.
  • See our "Pultrusion Technology" section for more information.

Terms

  • 50% down payment with order and signed specification sheet to start manufacture of your equipment.
  • 40% balance payment plus freight cost prior to shipment
  • 10% final payment upon successful startup of your equipment.

Lead Time

  • All pultrusion lines have a 90 day manufacturing time from receipt of down payment to ready to ship date.

Freight

  • Prepaid and added to invoice.
  • We will handle all freight arrangements including international.
  • Freight to be quoted upon notice of final destination.
©2008 Abersham Technology Group