Pneumatic Caterpillar Pultrusion Equipment
Model Summary: Pneumatic Caterpillar Production Lines
| Model Number: | PC-5T | PC-7T | PC-15T | |||
| Imperial | Metric | Imperial | Metric | Imperial | Metric | |
| Maximum Pulling Force （FT-POUNDS / KGF） | 11023 | 5000 | 15432 | 7000 | 33069 | 15000 |
| Maximum Clamping Force （FT-POUNDS / KGF） | 11023 | 5000 | 15432 | 7000 | 33069 | 15000 |
| Pulling Speed Range （IN/MIN - M/MIN） | 4 - 78 | 0.1-2.0 | 4 - 78 | 0.1-2.0 | 4 - 78 | 0.1-2.0 |
| Maximum Clamping Size (IN / MM) | 13.8 X 3.1 | 350 X 80 | 19.7 X 3.9 | 500 X 100 | 31.5 X 9.8 | 800 X 250 |
| Puller Pad Engagement Length (IN / MM) | 39.4 | 1000 | 39.4 | 1000 | 59.1 | 1500 |
| Electric Drive Motor Power (HP / KW) | 7.4 | 5.5 | 10.1 | 7.5 | 14.7 | 11 |
| Physical Dimensions (FEET / METERS) | 22.9 X 5.9 X 2.6 | 7 X 1.8 X 0.8 | 22.9 X 6.6 X 2.6 | 7 X 2 X 0.8 | 29.5 X 8.2 X 2.6 | 9 X 2.5 X 0.8 |
Features
- Pulling Tracks can be customized to your application for both quantity and pulling cleats.
- OMRON transducer.
- Electric drive motor by Siemens.
- Note: All electrical components can be customized to the voltage and frequency of your region’s power supply.
- "OMRON" PLC elements utilized in the control system.
- Adjustable clamping force via pneumatic pressure regulator.
- Pneumatic clamping force can be controlled either manually or automatic.
- "SMC" pneumatic components.
- Pneumatic system includes moisture filtering and automatic oil injection for lubrication.
- The die is divided into 6 heating areas. Adjustable temperature, ranging from 0~392 ± 10F (0~200 ± 10C) and temperature can be automatically maintained at a constant level.
- Electric power for die heating: 18 to 24Kw
- Electrical heating module utilizes solid-state, contactless relay and the heating element is made of aluminum alloy. Heating modules are customized to your tooling size.
- OMRON heater controls.
- Die platform dimensions: 43.3" x 31.5" (1100 x 800 mm). (Can be customized)
- Touch Screen LCD display control system utilizing "OMRON" products
- Pultrusion timer included (intermittent pultrusion & automatic die purge).
- Availability of PLC software & code with commands (English) to allow additional functions to be modified.
- Full guarding of clamping / pulling area for safety.
- Dual failsafe emergency stops for machine control and power.
- Pause / Stop / Emergency Stop buttons at all (4) corners of the machine and at the control station.
- Machine safety requirements meet or exceed AS4024:2006 or international equivalent.
- Control power supply system is 24V for operator safety.
- Operations manual in English language.
- Control system and software in English language (can be customized to support other languages).
- Maintenance manual in English language.
- Clamp force.
- Pulling speed.
- Heating temperatures.
- Die temperatures
- Pulling force
Flying Cutoff Saw
| Type | FCS-5T | FCS-7T | FCS-15T | |||
| Imperial | Metric | Imperial | Metric | Imperial | Metric | |
| Electric motor power (HP / Kw） | 2.95 | 2.2 | 2.95 | 2.2 | 4 | 3 |
| Return cylinder bore dia. (Inches / mm) | 1.575 | 40 | 1.575 | 40 | 1.969 | 50 |
| Clamping cylinder bore dia.： (Inches / mm) | 1.260 | 32 | 1.260 | 32 | 1.969 | 50 |
| Diameter of the saw： (Inches / mm) | 11.81 | 300 | 11.81 | 300 | 19.69 | 500 |
| Max Cutting range of the saw W x H（Inches / MM） | 13.78 x 3.94 | 350 X 100 | 19.69 x 3.94 | 500X100 | 27.56 x 7.87 | 700X200 |
The linear speed of the saw cutting surface is 8200 - 9840 ft/min (2500~3000 m/m)
Profile cut length range: from 19.69" to 393.7" +.020" - .100" (0.5 to 10 meters+0.5~+2.5mm)
Profile cut length is fully adjustable
Pultrusion Technology
When you purchase at least one complete pultrusion line from us, we provide complete technology training for your startup at no additional charge and with no long term licensing agreement or royalty fees.
Technology and training as follows:
- Recommended plant layout.
- Equipment operation.
- Pultrusion operations manual.
- Raw material recommendations and suppliers.
- Resin system tailored to the product to be produced.
- Reinforcement design
- Startup training in your facility after equipment is fully installed and operational.
- See our "Pultrusion Technology" section for more information.
Terms
- 50% down payment with order and signed specification sheet to start manufacture of your equipment.
- 40% balance payment plus freight cost prior to shipment
- 10% final payment upon successful startup of your equipment.
Lead Time
- All pultrusion lines have a 90 day manufacturing time from receipt of down payment to ready to ship date.
Freight
- Prepaid and added to invoice.
- We will handle all freight arrangements including international.
- Freight to be quoted upon notice of final destination.